Inline Coding Solution for Web & Roll Materials

Inline Coding Solution for Web & Roll Materials

Inkjet Coding Machines Matched with Roll‑material Rewinders

Inkjet Integrated Auxiliary Devices are matching supporting units developed by LIONTEC for full industrial inkjet printing production lines.

LIONTEC roll‑material inkjet coding system integrates automation platforms and UV inkjet coding technologies, supporting high‑speed variable‑data roll‑to‑roll on‑line coding for web materials including films, plastics, paper and labels.

It precisely enables the printing of QR codes, serial numbers and RFID information on films, plastics, labels and other substrates. Breaking through technical bottlenecks of adhesion on rolled materials, it meets the demand for instant marking after die‑cutting.

Application Areas

  • Inline Coding for Flexible Packaging Films: Roll‑to‑roll printing on PE/CPP co‑extruded films, printing batch numbers and traceability QR codes to replace traditional labeling, boosting packaging line efficiency by 40%.

 

  • Variable‑data Coding for Label Rolls: Printing RFID electronic tags and dynamic serial numbers during the rewinding of PET release liners, enabling fully automatic production of pharmaceutical UDI roll labels.

 

  • Coding for Medical Dialysis Paper Rolls: Printing sterilization batch numbers and expiry dates during rewinding and slitting of medical dialysis paper, compliant with ISO 11607 sterilization packaging standards.

 

  • Traceability for Lithium‑ion Battery Separator Rolls: Printing electrode matching codes and QC grades during winding of 12μm separator rolls.

 

  • Coding for Cigarette Liner Foil Rolls: Printing anti‑counterfeit matrix codes and brand logos during roll‑to‑roll lamination of aluminum foil paper.

 

  • Marking for Textile Fabric Rolls: Printing composition labels and washing symbols during fixed‑length slitting of grey fabric rolls; markings remain intact after 50 washes (per AATCC 135 standard).

 

  • Marking for Silicone‑coated Release Paper: Printing weight codes and release force values after silicone coating and rewinding of release paper. With enhanced adhesion technology on silicone surfaces, slitting loss for die‑cutting factories is reduced by 15%.

 

  • Grading Coding for Capacitor Film Rolls: Printing dielectric constant and thickness grades during slitting and winding of BOPP films, improving film utilization by 22%.

 

  • Coding for Medical Dialysis Paper Rolls: Printing sterilization batch numbers and expiry dates during rewinding and slitting of medical dialysis paper, compliant with ISO 11607 sterilization packaging standards.

 

  • Traceability Coding for Construction Asphalt Rolls: Printing fire‑rating barcodes on formed SBS modified asphalt rolls with high‑temperature specialty inks, doubling the efficiency of construction inspection via QR scanning.

 

  • Laser‑style Marking for Optical Film Rolls: Printing light‑guide dot distribution codes during rewinding of PET brightening films with CCD vision synchronous positioning, cutting costs by 60% compared with etching processes.

Pagination Inkjet Coder for Packaging Bags

Direct‑print Marking Solution for Packaging Bags

For powdery, granular or block‑shaped products (such as building material raw materials, food additives, chemical granules, and Chinese herbal pieces) packed in paper‑plastic composite bags, aluminum‑plastic bags, kraft paper bags and other packaging materials, Bluein pagination inkjet coding system delivers highly reliable on‑line marking solutions.

Breaking the limitations of traditional labeling processes, it directly prints high‑resolution traceability marks and dynamic QR codes at high speed on filled or unfilled packaging bags. With real‑time tracking technology after pagination, it meets critical marking requirements for industries including building materials, food, daily chemicals and pharmaceuticals under harsh working conditions such as dust and vibration, enabling label‑free eco‑friendly production.

 

 

Features of High‑Resolution Inkjet Printing System

Full‑scene Compatibility

  • Synchronous dynamic tracking for filled & unfilled bags
  • Compatible with both large and small bags (50g‑25kg specifications)

Industrial‑grade Reliability

  • Maintenance‑free operation over 20,000 hours on porous & non‑porous surfaces
  • Food‑grade & chemical‑resistant ink reservoirs (FDA 21CFR certified)

Intelligent Production Support

  • MES system integration via SECS/GEM protocol
  • Second‑level switching for batch numbers, QR codes and shelf‑life information

 

 

 

Value Matrix of Label‑replacement Technology

Traditional Pain Points Lanyin Solutions Customer Benefits
Uneven label application Direct surface printing 300% improvement in marking appearance
Label peeling in humid environments Nano‑penetrating ink 100% legible after 48‑hour immersion
High maintenance cost of labeling machines Contact‑free printing 85% reduction in annual maintenance costs
Low efficiency for small‑batch production changeovers Formula management system (>200 preset groups) Changeover time reduced to 5 minutes

 

Application Areas

  • Building Materials Industry: Sand, gravel, lime, cement, gypsum, concrete mixtures, crushed stone, grit, powder coatings, ceramic powders and granules

 

  • Food Industry: Flour, grains, sugar, salt, starch, coffee, food additives, seeds, rice, baking ingredients, food powder, tea leaves, spices, malt

 

  • Paper‑making Industry: Paper‑making starch

 

  • Chemical Industry: Pigments, fillers, granules, fertilizers, chemicals, starch, sulfur, sodium, calcium, talcum powder, powders, plastic powder

 

  • Feed Industry: Pelleted feed, mineral feed, pet food

 

  • Medical Industry: Traceability coding for Chinese herbal pieces, batch number printing for medical powders, production traceability of dialysate bags, marking for low‑temperature vaccine packaging, traceability of biological sample bags, direct information printing on medical catheters

Multi‑nozzle On‑line Inkjet Marking

Variable‑data On‑line Multi‑nozzle Combined Printing

LIONTEC multi‑nozzle on‑line inkjet marking solution by Lanyin addresses large‑format product marking, making customized and personalized inkjet marking easy to implement. Our multi‑head on‑line inkjet customization and combined printing system meets the growing customer demand for large‑size and variable marking applications.

LION TEC integrates a wide range of eco‑friendly inks with advanced and secure variable‑data marking software to deliver a highly competitive total solution.

Application Areas

  • Packaging Printing: Ultra‑wide label back‑side code printing

 

  • Food Industry: Synchronized coding of lottery codes on cartons

 

  • Building Material Manufacturing: Multi‑surface serial number printing on boards

 

  • Promotional Goods: High‑speed batch number printing for giveaways

 

  • E‑commerce & Logistics: Six‑sided traceability codes for packaging cases

 

  • Electronics: Marking of nameplates for large‑size equipment

High‑Precision Dotting Inkjet System for Semiconductor Wafers

LIONTEC high‑precision wafer inkjet marking and dotting system integrates machine vision and piezoelectric inkjet technology to realize sub‑micron automatic black‑out marking for wafer defects. It breaks through the efficiency bottleneck of traditional manual operation, meets mass‑production requirements of optical components such as ToF modules and metalenses, and provides highly reliable marking solutions for 3D sensing and biometric identification fields.

LION TEC High‑Precision Dotting Inkjet System for Semiconductor Wafers

A [Machine Vision Positioning] | Sub‑micron Recognition Accuracy | → B (Defect Coordinate Extraction) → C [Piezoelectric Inkjet System] | 3pl‑level Droplet Control | → D (Micron‑level Precision Dotting) → E [SECS/GEM Protocol Integration] → F (Seamless Connection with Intelligent Manufacturing System)

Machine Vision Positioning

Three Core Technical Modules of Ultra‑High Precision Dotting System

 

  • Industrial Vision Recognition System

Millisecond‑level defective product positioning (frame rate >500fps)

Sub‑micron coordinate positioning error (≤2 μm)

LIONTEC integrates a wide range of eco‑friendly inks with advanced and secure variable‑data marking software to deliver a highly competitive total solution.

Industrial Vision Recognition System

  • Piezoelectric Inkjet Execution System

Nano‑level droplet volume control (3‑5 pl)

High‑adhesion semiconductor‑specific ink (resistant to cutting fluid & high temperature)

Piezoelectric Inkjet Execution System

  • Intelligent Control Platform

SMEMA/E84 protocol compatible

Customizable formula management (＞200 process parameter groups)

 

Deployed in 12‑inch wafer mass‑production lines, it delivers core marking technology for 3D imaging, biometrics and other advanced sectors, advancing the domestic development of semiconductor inkjet equipment.

Application Areas

  • Mass Production of Optical Components: Defect Marking for ToF Modules & Metalenses

 

  • 3D Sensing Chips: Dotting & Positioning for Structured Light Receivers

 

  • Biometric Identification Devices: Wafer‑level Grading for Fingerprint Sensors

Intelligent Label Inkjet Marking Solution

Seamless Integration Solution for Label Marking Systems | Efficient Coding Compatible with Mainstream Label Software

LIONTEC UV inkjet printers seamlessly integrate with mainstream label software including Bartender, NiceLabel, CodeSoft and Labelview, enabling high‑resolution printing of pharmaceutical traceability codes, cosmetic batch numbers and more.

It supports dynamic data coding for electronic component serial numbers, auto parts nameplates, apparel, home appliances, tobacco packaging and other applications. Breaking the limitations of pre‑printed labels, it achieves high‑speed printing on label rolls.

LIONTEC Industrial Inkjet Printing Replaces Traditional Labeling Technology:

  • No pre‑printed labels required; direct printing on products or packages
  • Dynamic data printing available to reduce label inventory
  • Flexible real‑time printing of serial numbers, QR codes and other variable information
  • Ample room for personalized and application‑oriented system design

Application Areas

 

Label Inkjet Marking Covers the Following Segments & Products:

 

  • Pharmaceutical Industry Labels: Printing of pharmaceutical traceability codes and regulatory codes

 

  • Cosmetic Industry Labels: Dynamic coding of batch numbers

 

  • Electronic Product Industry Labels: Marking of chip serial numbers

 

  • Automotive Manufacturing Industry Labels: Nameplate marking for auto parts

 

  • Food Industry Labels: On‑demand printing of shelf life, production batch numbers, etc.

 

  • Feed Industry Labels: Marking of nutrition fact panels

 

  • Tobacco Packaging Labels: Direct printing to replace adhesive labels

 

  • Home Appliance Labels: Direct printing to replace adhesive labels

 

  • Carton Labels: Direct printing to replace adhesive labels

 

  • Apparel Labels: Anti‑counterfeit labels, plateless inkjet marking for self‑adhesive roll materials

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